Standardised work

In Lean thinking, consistency creates excellence.
That’s exactly what Standardized Work delivers — a structured approach that defines the best and safest way to perform a task, ensuring stability, quality, and efficiency across operations.

⚙️ What is Standardized Work?

Standardized Work is the process of documenting the current best practice for performing a job or process.

It ensures that every operator follows the same method, in the same sequence, using the same timing — resulting in predictable and repeatable outcomes.

It’s not about rigid control — it’s about creating a baseline for improvement.

🧩 Key Elements of Standardized Work

  1. Takt Time:

    The rate at which products must be produced to meet customer demand.

  2. Work Sequence:

    The exact order of steps an operator follows to complete the task.

  3. Standard Work-In-Process (WIP):

    The minimum amount of material needed to keep the process running smoothly.

Together, these elements create balance between people, process, and pace.

🚀 Benefits of Standardized Work

  • Ensures consistent quality and safety
  • Reduces variation and waste
  • Simplifies training and cross-skilling
  • Builds a foundation for continuous improvement (Kaizen)
  • Makes problems visible quickly when deviations occur

🧭 Conclusion

Standardized Work is the backbone of Lean operations.
It’s not a one-time exercise, but a living system that evolves as teams find better ways to work. By stabilizing processes first, organizations create the foundation for innovation, improvement, and excellence.

“Without a standard, there can be no improvement.” – Taiichi Ohno